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AIChE CCPSC Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Process Safety Management Systems | 15-20% | - Policy and Strategic Planning - Continuous Improvement Frameworks - Management Leadership and Commitment - Elements of PSM Systems |
| Regulatory Compliance and Auditing | 5-10% | - EPA RMP Regulations - Compliance Verification Methods - Process Safety Auditing Techniques - International Process Safety Standards - OSHA PSM Requirements |
| Management of Change (MOC) | 8-12% | - MOC Process Requirements - Technical Review and Risk Assessment - Temporary vs. Permanent Changes - Personnel and Organizational Changes |
| Risk Assessment and Analysis | 20-25% | - Layer of Protection Analysis (LOPA) - Bow-Tie Analysis - Hazard Identification (HAZID) - Fault Tree Analysis (FTA) - Quantitative Risk Assessment (QRA) - Event Tree Analysis (ETA) - Hazard and Operability Analysis (HAZOP) |
| Operating Procedures and Practices | 10-15% | - Startup and Shutdown Procedures - Safe Work Practices - Operations Training and Competency - Permit-to-Work Systems - Standard Operating Procedures (SOPs) |
| Emergency Planning and Response | 5-10% | - Inherently Safer Design Principles - Containment and Mitigation Barriers - Safety Instrumented Systems (SIS) - Emergency Response Planning |
| Process Safety Engineering Fundamentals | 15-20% | - Fire and Explosion Dynamics - Chemical Process Safety Fundamentals - Toxicology and Exposure Assessment - Equipment Design and Integrity - Thermodynamics and Reaction Hazards |
| Incident Investigation and Learning | 10-15% | - Incident Classification and Severity - Lessons Learned and Knowledge Management - Root Cause Analysis Methods - Trending and Performance Metrics - Investigation Report Development |
AIChE CCPS Process Safety Professional Certification Sample Questions:
The following groups may provide information required for the Process Knowledge Management element (select all that apply)
- A. Process equipment vendors
- B. External engineering firms
- C. Local emergency responders
- D. Corporate research and development function
Correct Answer: A,B,D 🗳️
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A process calls for the addition of a reactant over a certain period of time. The flow controller on the reactant' s feed line was out of calibration and reduced the flow rate of the reactant. The operator noticed the addition rate was too low and, contrary to the operating procedures, he opened a bypass valve around the flow control valve to increase the flow rate. As a result, the operator added the remaining reactant too quickly, and a runaway reaction occurred. Weaknesses in which of the following Risk Based Process Safety elements could have contributed to the cause of this incident? (Select all that apply)
- A. Asset Integrity and Reliability
- B. Training and Performance Assurance
- C. Incident Investigation
- D. Conduct of Operations
- E. Workforce Involvement
Correct Answer: A,B,D 🗳️
Which of the following statements apply to the purpose of an incident investigation? (Select all that apply)
- A. To determine who should be disciplined for causing the event
- B. To document all injuries as process safety incidents
- C. To prevent reoccurrence of the same or similar process safety incidents
- D. To help continually improve the process safety management efforts
Correct Answer: C,D 🗳️
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Consider the information shown on the diagram. Which Risk Based Process Safety elements are most relevant to this situation? (select all that apply)
- A. Hazard Identification and Risk Analysis
- B. Contractor Management
- C. Safe Work Practices
- D. Emergency Management
- E. Stakeholder Outreach
- F. Auditing
Correct Answer: A,D,E 🗳️
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Which of the following are best used to verify that an operator adequately understands training? (Select all that apply)
- A. An attendance sheet from the training course
- B. Documentation from the trainer that the operator demonstrated understanding
- C. A form signed by the operator indicating that the training was completed
- D. A written quiz or test that must be passed upon completion
Correct Answer: B,D 🗳️
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